I built this: http://www.instructables.com/id/How-to-make-a-cardboard-costume-helmet/
Here’s mine: http://rcbullock.blogspot.com/2008/11/halloween.html
Not bad for a quickie, of course it’s amateur hour but it was fun to make. The Glowforge and some cardboard should be great for light #stumes.
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I’m thinking this would have been great for the armor too, with thicker plastic. I cut up a trash can and used a heat gun on it. 
spike
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@beachfitrob Cool! Ya need to try this stuff:
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I hope I get a printer sooner rather than later because it might finally make me do an ‘Iron Man’ costume. Always wanted to do that.
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