Cutting glass cover slips!

I have boxes of glass microscope slide cover clips, each is 24x50x0.17mm thick.

I need to cut them to a fan shape (guess why!). So far I’ve only tried a small diamond wheel, with the glass clamped between two layers of GF cut draftboard. I think that the vibration from the dremel just shatters the glass, so while I experiment with different rotary tools, I’d be interested in any off-the-wall suggestions.

I will be trying dripping water on the tool, and somewhere I have a diamond tipped glass engraver to scratch the outline, but I think the pressure might be too much.

Perhaps gluing it down first might be better ?

John

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Try a glass cutter to score and then use nipper to remove excess.

You can also try a tile saw with a diamond wheel.

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It probably won’t work, but 0.17mm is pretty thin, so maybe? What happens if you hit them with a (CO2) laser? I’ve often “etched” glass using my GF Pro. The mark isn’t very deep, but I’ve only ever made one pass.

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I’ll give that a go. If it produces even an etched line, that line of weakness may be all I need !

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Getting there. Not perfect but the rough edges will be covered by the frame lid.

Will post pic when finished(I hope!)

:upside_down_face: John

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I tried this with my pro and never got good results. I think my slipcovers were some sort of plastic. Maybe a polycarbonate?

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While I would prefer to make glass work, I’m open to trying alternatives. Availability is the main stumbling block, but I’ll start searching. PC is a good idea, thanks.

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No I was saying I got bad results, possibly because they may have been a plastic. Polycarbonate doesn’t laser well, I’d avoid it.

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Ah! Never mind, at least I can saw it out !

John

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I wonder if a chemical etching compound (e.g., Armour Etch) would go all the way through something that thin, and if you could control it enough to get the shape you want (perhaps with a laser-cut polyester mask).

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If all you need is something thin and glass-like, you might want to try this stuff. It is laser cuttable and has a nice stiffness to it. It’s very clear, not cloudy. It comes masked with a plastic sheet on both sides. It’s made of polyester.

Grafix Ultra Clear .020 Plastic, Durable and Archival Film, Perfect for DIY Crafts, Stencils, Journals, Cards, 3D Embellishments, and More, 12" x 12", 25 Pack Amazon.com

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Nice off-the-wall idea, as per my fist post ! I’ve used photo-etching in the past with brass foil, and familiar with etching glass, so that Armour Etch looks interesting.

One to investigate.

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Like the look of that stuff, and will try and find the same in smaller quantities.

John

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+1 for the Grafix film @cynd11 mentioned. I had almost mentioned: you can also get very thin acrylic (down to about .76mm thick), which won’t be as thin as the slide cover slips, but is fairly rigid.

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Yes, I think thin plastic is the way to go. Found some 4mil PET on Amazon which I’ll try.

At this small size it should be rigid enough, and will be safer in the post.

John

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fish scales?

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:upside_down_face:

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4 mil is 1/5th the thickness of the stuff @cynd11 recommended. Interesting, got a link to it?

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Hope this works !

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