I did retape some joints. after the fact so it will be a bit before the results are in.
I hadn’t thought about the fact that putting the unit into the window, and taking it out might have loosened things up. the last things I have done were shot glasses. No smoke
if you have some sort of louver vent on the outside of where your hose goes, double check that there wasn’t a screen inside to keep bugs/small animals out. mine had that and the screen will clog up w/laser detritus.
That should be more than adequate, I would be looking for something getting jammed along the way. In the meantime also run the exhaust fan on the machine when things are going to be smokey.
I have not used any oak recently but (particularly when engraving) heavy water-carrying fibers do not burn as easily as the rest and become larger fibers in the smoke and piling up a lot like mouse nests along the way.
If you left the Vivosun running 24/7 it might slowly improve the path.