Interlocking Cubes - Integrating laser cutting into wood working

Front/top view

Top side at an angle

Back side view

Being an intermediate level woodworker, I have numerous related tools in my wood shop. I added a laser printer to my shop a few years back and have used it on numerous wood projects. So, when I made a cutting board design using traditional wood cutting tools a while back, I thought I’d would try to duplicate the design with the laser printer. I bought the design pictured and adapted the design construction significantly with the laser printer as the primary cutting tool.

Here is a summary of the design construction: The pattern is made up of 65 triangles each with 6 pieces of wood. That’s 390 pieces all cut on the glowforge. All pieces are just under 1/4" thick. A combination of Cherry, Maple, Black Walnut and Osage orange with White Oak as a backer piece. I needed to find a way to assemble the individual pieces so I designed a “holding/placement” jig (made on the glowforge of course) and used it to glue up the 6 small pieces into 1 triangle all in a very specific pattern/orientation of the various wood species. See attached pictures.



Then the 65 triangles were glued up (again in a very specific pattern), sanded (lots of sanding) and finished it with 3 coats of sealer. I am not sure what I am going to do with it but some ideas are using it as a clip board, or perhaps a top of a box I will make or perhaps a simple wall hanging which I will frame. To be determined.

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This is outstanding. Thanks for taking the time to write it up.

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This is beautiful.

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Oh yes, lovely! I imagine the initial cuts also took WAY less time using the laser. I’m presuming the circle also served as a gluing template?

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The cut time was less, safer and more accurate. The glue was considerably longer. Yes the purpose of the circle jig was totally for gluing up the individual triangles.

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Impressive. Thanks for the information on this.

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Very nice write up! Thanks for sharing.

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Welcome back to the forum! What a beautiful project! Thanks for sharing how you made it.

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Your sanding and work paid off. It is lovely!

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That jig is so clever! I love the finished piece.

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This is indeed stunning!

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Noice… very noice

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Amazing! Really a stunning project - thanks for the write up and behind the scenes info!

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Beautiful.

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This is the kind of thing I thought I’d do with a laser,but am just not capable of. Fantastic!

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