My problem is that there are vents all over the charger and the popcorn bucket is pretty solid. Enter Glowforge? I disassembled the popcorn bucket and the top and bottom will easily fit into a glowforge, and I happen to have an SVG of the specific vent pattern they use all over the Star Wars universe.
Jump back up to the first sentence… Can’t find much in the way of a materials listing for the thing. There are lots of OTHER plastics out there that would be safe to cut on the glowforge, but…
Anybody know of any way to find out what kind of plastic the thing is made from?
Use the search tool to find “flame test” - that’s a way to test for laser-killing chlorine compounds. Even if the plastic bucket tests safe, expect a lot of testing to determine the appropriate setting needed.
You may find that your GF isn’t the best way to add ventilation to the droid.