Hi! I’m trying to engrave popsicle sticks and before I test out some settings, I was wondering if anyone has already attempted? The stick is ~2mm thick and I am looking to engrave around 200 sticks. If anyone has any tips on how to create a jig, I would welcome your input on that as well.
If you search the Free Laser Design section for “pencil jig” you will find a file for engraving pencils. Simply take that file and modify the size of the cut out so a Popsicle stick fits rather than a pencil - basically you are just making a series of rectangles the size of your sticks.
For the jig, a piece of cardboard will be best-you’ll want the outlines of the shape/size of the sticks as one color so you cut all of those out, and then what you want to engrave as a different color. This way you put the carboard in (and secure it with pin downs), do the cut operation, then open the GF, put in the sticks, run the engrave job. Then remove sticks, add new ones, and repeat. For settings I don’t have any but testing is always the best option!
Now you can cut that weird outline shape out of your cardboard, then insert and remove sticks easily into the little indents in the top/bottom. It’ll make your life a lot easier, and the jig will cut more quickly than if you tried to cut them all exactly and independently.
Also, another tip: put your cardboard at at least a 30 degree angle before you cut out. The corrugation will sometimes bite you if you don’t because if it lines up with your cuts it can make for improper support. If you angle the cardboard first, then corrugation will give you proper support and alignment.