Has anyone made an SMD solder mask stencil with a Glowforge - and if you have, do you have any suggestions for methods or materials. My PCBs are designed in Eagle.
How thick/thin are your traces? Othermill has some good guidelines to design traces wide enough for small bits, but they are still far larger than most SMD components need…
I was thinking that if I were to try with othermill-sized traces, I would try to find acetate sheets so they mimic the thin stamped sheet metal I’ve used before, but then look for other extremely thin miscellaneous stock plastics to aim for metering the right volume of solder… Sorry somewhat inconclusive for you, but depending on acetate’s laserability-without-death, it could be a good starting point!
Adafruit demonstrates a process using kapton tape. They even account for kerf.
Sheet mylar is good for this kind of application.
It cuts well and holds up to repeated use.
Many thanks - I plan to try 4mm mylar - Pololu offer a service making them in this material. The boards are designed for milling (I have a Carbide 3D Nomad).
Many thanks - A brilliant tutorial.
I did both stencils and a jig with 4 mil mylar. Big writeup here:
SMD solder mask stencil (BtM edition)
Thanks so much - and very timely - I finally got my Glow forge working this month.
I hope that (mm) was a typo!
Nice, detailed writeup! It seems to have everything except the power settings you used What did you find worked for the 4mil mylar?
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I might have them written down someplace but I don’t have them handy right now. I did an engrave and just played around until I dot a result that worked.
The edges of the engrave are slightly thickened over 4 mil; probably to 6-8 mil. Seemed to be just fine for the solder paste.
Ah, gotcha. Thanks for the reminder.