Coming up on 4 years here (Dec 2017) and the cable looks as new as others shown above. I just wiped my finger across it and got a little bit of soot.
I think the problem stems from people using this hobby-grade machine for commercial purposes. It was designed with a 2-yr lifespan for hobby use. Mine has now doubled my expectations.
When the laser cuts stuff, it doesn’t turn it all in to smoke. Some of what it generates is carbonized dust, which is fairly abrasive. So depending on what you cut and your cleaning regimen you might have more or less wear on moving/sliding parts as a result.
I have cleaned appropriately based on the manual and I have never used solvents or anything harsh. (definitely NOT acid or anything remotely close). This is my second laser. That’s pure wear.
And yes I completely agree. I completely admit I was taken in by the pro-entrepreneur marketing. I wish I had purchased a better laser. I’ve been freelancing for 11 years now to accommodate our 11 year old son’s therapy schedule (he is on the autism spectrum). I wish I had done more research but I hate that I’m in this spot as a mom right now.
Is it still working? Question now is how to keep it working until either a repair, replacement or other solution. Maybe line the gantry–surfaces the cable rubs against–with teflon tape or something like that to help decrease the friction between the cable and the gantry. And even cover the worst parts of the cable with electrical tape?
No, I haven’t touched it besides basic cleaning with a small vac. Nothing harsh or chemical at all and zero liquids besides lens wipes for the lenses only. I have zero desire to stupidly introduce harsh chemicals to expensive equipment in my studio much less even my kitchen’s countertop. Again, this is not my first laser.
Provided the cable has still got continuity and the issue is only that some conductors are exposed, covering them with Teflon (or Kapton) tape is a good suggestion.
UHMW is used for a wide variety of applications, so it’s available in a variety of shape formats tailored for those applications. I have a supply of tape that I recommended using as a protective guard, which would work well as a replacement insulation in this situation.
It looks like it has properties similar to Delrin. I cut Delrin all the time, but the combustion byproducts are especially unhealthy so I’m always on the lookout for a less toxic alternative…
I use it on the black and white ribbon cables, and to cover the circuit traces on the carriage plate assembly that run directly under the rear wheel springs.