Box with a Laser Tile Lid design files

they were pretty snug for me, too. i tapped them together with a rubber mallet and it took me a little time. but that meant i could do friction fit without glue. it could just be some slight differences in thickness between your proofgrade and mine. if mine were snug and yours are even slightly thicker, that would make it more difficult to get together.

this is presuming you’re using proofgrade medium plywood.

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