So let’s say you made a Pen Blank Press. Whaddaya do with it? Well, make a pen, of course! The last one was a King Snake Pen so in keeping with the theme, this one is a Coral Snake Pen. It also happens to be the first pen produced from my new Pen Blank Press, posted earlier today.
The last pen was made by layering segments to assemble 1/8-inch thick layers which were then laminated together to make a 1x1x5 inch rectangle. This resulted in stripes along the long axis of the pen and, although King Snake colors and patterns were used, the result wasn’t all that “snakey” looking.
This technique is based on laminating discs to produce lines perpendicular to the long axis of the pen, producing something more recognizably “snakey”. The profile is also exaggerated, whereas most of my pens have straight barrels. Of course, any striped pattern would work, including geometric line patterns - which I have an idea for the next pen - and a variety of profile possibilities is possible to accentuate the chosen pattern.
This one is made of wenge (dark), yellow heart, and bloodwood. My hope was that the bloodwood would not bleed as badly as paduk into the lighter yellow heart when sanded, and I was not disappointed.
One of the nice things about this method is the ability to make the blank exactly the required size. Especially since the fine folks at Ocooch Hardwoods were able to provide a selection of woods in all sizes between 1/16 and 1/4 in 1/16 inch increments. That allowed me to adjust the finished length by substituting, say, a 3/16 inch disk for a 1/8 inch disc.
Here is the blank in dry-fit with the center tube that will be used internally. It is intentionally oversized by about 1/6 inch to allow the ends to be squared to the tube after it is cemented in.
After dry-fit and sizing, the discs are laid out in order of assembly, any laser scorch marks sanded off the faces, and glued up.
And here we are in glue-up.
The finished blank, after sanding off glue squeeze-out and laser scorch marks from disc sides. It is subtle but possible to see that some of the discs are 1/8 and others are 3/16 thick.
The jig I used to make this is presented in the Pen Blank Press topic.