I’m trying to engrave the concave part of a birch wooden spoon. Auto focus and manual focus moves my design around during printing as does set focus. Occasionally I can get the set focus to work, but it takes 9 or 10 tries, and I get multiple errors and need to restart my UI and even shut down my GF. See pics for reference. Thanks in advance for any help!!
Here’s my design before I use set focus on the deepest part of the spoon:
Can you place it directly below the camera? The farther you get from the camera the more offset you will get. If you can’t do that because of it’s size then your best bet is a jig like Jules suggested.
Pretty much. The relationship between design elements in a file is ALWAYS maintained. So by cutting the cut lines first, you will guarantee that the alignment for the engraving will remain perfect with relation to the cuts. All you are doing is cutting out of one material, dropping your spoon into the hole where it was, and then the engraving is going to land perfectly on the spoon.
What should I set my material height to be? At its thickest near the top rim of the spoon it’s .44", but at the deepest part of the bowl it’s .135. Neither seems to align the design correctly. Also, what should my focal depth be? TIA!
Measure the thickness at the point where the engraving is going to be. (So in the bowl of the spoon.) I would average between the two. You will have about 0.25" grace, which is as much of a curve as the laser can handle without distorting it.
The thing to remember is you can’t use Set Focus on a curved surface. It will give you the wrong placement. Pretty much have to rely on jigs for those.
What confuses a lot of people is that what most folks call Auto-Focus is only changing the screen view for placement purposes - setting the Focal Point for the engrave is different, and it over-rides the Auto-Focus if it is keyed in manually. What you are doing is making the focal point for the engrave land where it needs to…and what you see on the screen is not where it’s going to land.
You can use the Auto-focus during the cut stage on the cardboard - that is a nice flat surface and it should have no trouble.
Put the engraving and the cut lines for the jig into the same file, with the engraving centered inside the jig shape.
Bring that file into the Glowforge interface. It should have the engraving and the cut lines already in it.
Set the engraving to Ignore in the thumbnail column.
Set the cuts to Cut. Use the correct cut settings for cardboard, and you can let it auto-focus, or you can enter the thickness of the cardboard in the Unknown Materials button (use Set Focus).
Put the cardboard into the machine. Pin it down.
Let the Auto-Focus run and then cut out the spoon shape.
Open the lid, take out the cutouts, but leave the backing material in the same place and don’t let it shift. (That’s why you pin or tape it down…so it cannot shift.)
Put the spoon into the cutout area in the cardboard.
Open the Engrave settings information in the thumbnail, and enter the thickness information for the engrave Focal Point. In the Manual settings flyout.
Set the Cut to Ignore in the thumbnail column.
Do not under any circumstances move the design on the screen, even if it looks like it is offset. It isn’t going to be offset when you print it.
Send the Engraving to print.
Don’t look at the screen and think that’s where the engraving is going to land…it’s going to land inside of the cutout area.
If you feel uncomfortable about trying it on your spoon - run a test case on the cardboard cutout first. Take it out of the hole, put it right back in the hole, run the Engrave with a reduced power setting useful for cardboard (2% power) and see where it lands. If that turned out okay, change the settings for the engrave to match the wooden spoon, put the spoon in the hole, and now that you know where it’s going to hit…run the engrave again.
Just make sure you do not shift the backing material or the image on the screen, and you can drop one spoon after another into the hole for engraving.
Thank you Jules! I finally had success with my spoons after using your exceptional instructions. I think I spent more time getting the jig right than anything else. The other aha moment was realizing that I wasn’t saving my Illustrator files correctly (I had been exporting them as SVG’s rather than saving them as SVG’s.) Exporting them causes the sizing to be off by a mile. I also continued to tweak my speed, power, and LPI settings before landing on a final of Speed 900, full power (Pro), and LPI 270. My focal height is .28" and the material thickness was set to .3". Hoping it all goes well when I boot things up tomorrow. Thanks again!
Another update. Since I powered off my system to return today, I took a screen shot for correct placement. I’m not touching the artwork…only moving the spoon into correct position in the jig. Having this reference photo helps a lot!
I am missing something here. Is this with or without the crumb tray in place? I tried it exactly as said with the Ikea spoons, but as soon as I hit print, the gantry knocks them out of the way. I removed the crumb tray and tried again, but they were so defocused that they were blurry.
Without the crumb tray you are going to need to elevate the material to a height of at least 1.35" from the bottom of the machine. If the spoons at their thickest are less than 1/2" you should be able to place them on the honeycomb tray… Did you have the handle of the spoon extending into the margin where something could hit it?