Fun with foam-board

Over the summer, I played with a project using servos to create a moving image.

I abandoned it ( for now) mostly because it was loud and partially because the servos were not repeatable which was causing alignment issues.

But that linked circles/arcs image was stuck in my head. So, today I made a few trial pieces to see how it would work in foam.

I like. It got that out of my skull and solved the noise and alignment issues. Next, I will be scaling this up to something just under 20 x 30 via the passthrough slot and making a few other tweaks.

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Ok, I need you to post the finished project because I am totally intrigued.

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I’m getting a little dizzy, but I do like those shapes.

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That is neat. I’m curious to see the black and white foams sandwiched together!

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Combining the black and white as one layer was my original intent. However, the way the paper edges and the foam lost during lasering work together gives a great result with a contrast layer underneath. So, I stopped there in the prior images.

These are more like my original intent…(which I like less than uncombined)


And then you suggested “sandwiched together” which to me suggested “stacking” so…

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This is cool!!

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Foam core is really cool stuff. I used to work for an architecture firm here in Denver back in the early 2000’s and the model shop used a laser all the time cutting foam core to do study models. Actually that’s what inspired me to buy a laser for woodworking - but this reminded me of the early days - good stuff!

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I love the results but correct me if I am wrong isn’t cutting foam core considered toxic? What setting did you use or did you use masking material?

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A search within this forum finds support for cutting it. I recently posted my setting on another foam board or foam core related thread. Should not discuss settings here.

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Ditto!

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I would try stepper motors with Trinamic drivers. That should give repeatability and run in near silence.

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This design is groovy! I love it! I also like the sense of depth created by the uncombined ones.

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Only if you’ve managed to find foam core made of vinyl or pvc…it does pull back from the cut so judging “kerf” is a touch more difficult.

Speaking of - could you kerf correct?

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Trippy

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ANother material to try! Nice work!

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Thanks, I will check those out. I see adafruit is offering a model with an output for position (analog) those might be a possible solution to the drift I was experiencing.

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One could try to kerf correct but in my case, I like the way the loss of core material makes a curve from one face to the next. I do not think one could get a square edge with this stuff.

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I think the Trinamic drivers also have an index output.

The SilentStepStick units I bought all have an index which can be used to monitor position on a driver level. It doesn’t account for steps lost though.

Another possible idea is to use a cheap position sensor like a Hall effect unit and write the code to move to index points.

You could also use a photo resistor and opaque material as an index wheel or even tiny holes in your pattern discs to do indexing.

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Have you looked at Casey Curan’s work on IG. Uses GF with fabric and articulates intricate movements on clothing and in sculpture. Mesmerizing to watch though daunting to a beginner like me

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I had not but you just opened a big box of wonder for me. Thanks.

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