That explains it very nicely. (And a lot easier than k factor.)
And it comes pretty close to working out - I was just tacking on a couple of mm to the Ďr length for a hemisphere, and since the thickness of the material was running about 3.3-3.5 mm, that was pretty close to half the thickness. Maybe a little extra, but it wound up not stretching much, which kept the wood intact.
Good to know why it was working though. Now I can easily modify it for thicker/thinner materials.
I just wanted to add this to the discussion. K factor was originally for solid sheets so I really donât know how much if any it applies to kerfed out living hinges.
Yeah⌠It would be exciting trying to work out the k-factor of a sheet of wood with a bunch of holes cut in it. I suspect it would change very dramatically based on the exact shape and spacing of your living hinge holes, if it even applies at all.