Here’s a toy sword. I intend to eventually cut it out of foam once my GF arrives, but you could also make it out of wood.
It’s not as elaborate as some cosplay swords I’ve seen, but I wanted something “toyish” for the kids (plus I did not want to spend hours and hours on the design).
There is one pdf per material thickness (1/4, 1/8 and 1/16 of an inch). The 1/16" could be done in 1/8" as well if you can’t find 1/16" material.
If you want to use different colors, you’ll have to decide which parts of each pdf to include in which color. I think it’s pretty straight forward which part is which in the design. If you have any questions, let me know.
The sword is only about 23" long, so it’s pretty short. But I wanted to be able to cut it on the GF without the pass-through feature. That’s pretty much the limit of a one piece sword. I could split the main piece in two, to make it longer. I’ll probably try that in a later design.
I don’t take any responsibility for any of your kids (or adults) that hit each other over the head!