Our school has a Pro HD and the art teacher asked of we can bulk cut a firefly template on PRANG Medium Weight Construction Paper.
My question is can I staple multiple sheets together and cut a number of layers at a time having the design cut on 20 layers of construction paper (for example), or more or less?
The goal is to minimize time and maximize output without putting the Glowforge (or more) in danger.
See I think the answer is “yes”, if you know what you’re doing.
I’d be pretty comfortable cutting stacks 5-6 sheets deep, but then I know how to avoid fire-prone design and settings.
I wouldn’t go much more than that, not because of fire risk but because you’re likely to get too much char and smoke marks.
I mean don’t get me wrong, this is all a bit theoretical and I’d be there with a way to stop the fire as it ran, but I don’t think of it as impossibly dangerous.
20 layers?? The user has read 4 minutes on the forum. I think this is a fire asking to happen and certainly doesn’t teach students to operate equipment as suggested by the manufacturer.
I won’t do that. The closest I’ve gotten is when I full bond paper or another image to chipboard (jigsaw for example), but there’s no air gap to worry about.
Given that GF has published recommendations against doing this, I’d imagine your school’s insurance carrier would deny coverage for any damage that occurred through misuse.
Technically, no. Realistically, the thinest possible will be that which isn’t blown around by the air-assist fan (that cannot be turned off),
So tissue is probably not going to work.
I find it fascinating that GF says not to stack paper and folks point out the danger of an air gap between layers but cardboard is okay and that’s nothing but a couple of sheets of paper separated by an air gap with a 3rd sheet creating a baffle.
It’s brilliant with paper - and you can make a sticky pad to go underneath with a piece of waste material (cheap plywood) sprayed with repositionable spray adhesive.
Place that under your paper and when its cut the pieces won’t blow away - but are still easy to pull off (delicate bits you have to be extra careful with).
If you don’t know what you’re doing you can ignite cardboard easily, but if you have some experience and understanding of what’s high risk it’s not terribly dangerous.
Same goes for stacked paper. Just gotta be careful and follow good fire prevention techniques.
What you can do with different kinds of paper and how much effort it takes depends on the specifics.
Although I have gone to similar lengths as @evansd2 (making a vacuum tray to hold paper and using his hack to control the air assist power), and frequently use a Seklema mat for making pop up cards, you can sometimes cut even very thin paper with the standard setup, depending on what it is.
For example, a simple cut outline (possibly a firefly template, if it is just an outline with no or little internal detail) could be done by carefully placing shielded magnets [1] to keep the cut piece from blowing around.
You can also make inexpensive alternatives to the Seklema mats. There is more on that in other posts here. Search on “Seklema.”
Note that you should watch cutting paper attentively, especially if using any of these unsanctioned hacks to avoid disasters.
Feel free to ask for suggestions for specific projects.
[1] Magnets can mess with the sensors in the machine, causing it to abort cuts, but a magnet that doesn’t have a field facing upwards will be fine. The typical way to get those is salvaged from old hard drives. There is more on that in other posts here.